TECH MANUFACTURER ACCOMMODATES RAPID GROWTH WITH NEW ASSEMBLY LINE

Lucent Technologies, through its acquisition of Ascend Communications in 1999, is one of the leading manufacturers of internet related products such as bridges, routers and hubs. In an explosive growth of orders, Ascend relied on FloStor to design and install a system which would allow for their 100% growth per year and minimize hiring of production staff.

Chassis are circulated on this line and are transported automatically to the appropriate workstation based on the next component required in the assembly and testing process.

Once the chassis is transferred off the main line via a polyurethane belt transfer, the pop up pneumatic balls allow the operator to manipulate this heavy equipment with ease. All equipment, tools and testing equipment are ergonomically integrated into the work bench.

Once the final product is cased, it is conveyed to a vertical lift to elevated  conveyors which conserve floor space. Vertical lifts are useful when you want to keep the product level, or when available floor space is at a premium.

The product is then conveyed to a semiautomatic manifesting and shipping system. Combining conveyors, inline scales, transfers and software systems provides a seamless shipping system maximizing productivity.

The FloStor-designed Ascend system is featured as Manufacturer of the Year on the cover of December 1998 Modern Materials Handling, and is the winner of its Ninth Annual Productivity Awards for 2000. For a comprehensive review of this project as published in Modern Material Handling, contact FloStor for a reprint of the article.

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