PRINTER MANUFACTURER ACHIEVES ULTIMATE FLEXIBILITY

Daily, Xerox pumps through hundreds of its new, popular four-color printers on a down-and-back powered roller conveyor line. Over the line's total length of 136 ft, there are 127 individual power zones that direct printers on slave pallets to individual workstations in eight major areas. There, custom configuration of the printers as well as installation of hardware and software and final testing occurs.

In addition to keeping the footprint of the system to a minimum, only 9,700 sq ft, the system offers Xerox maximum control over the configuration process. As a result, the company has the ability to manage the process in whatever order needed to meet the day's orders as well as accommodate surges in throughput at the end of the quarter.

Due to the many possible printer configurations, production efficiencies can be achieved by changing the role of each workstation for a given production cycle. The control system is PC-based using Think & Do for logic with an I/O bus device network.

"The flexibility and reliability of this line has eliminated potential problems as demand for these printers takes off," says Doug Henkle, manufacturing engineer.

For a comprehensive review of this project as published in Modern Material Handling, contact FloStor for a reprint of the article.

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