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CONVEYOR BASICS

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ABC Conveyor Book:
Gravity Conveyors
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WHAT IS A GRAVITY CONVEYOR?
A gravity conveyor moves objects without
motor power.
To help objects move "easier" . . .
and with as little slant or slope as possible -
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WHEELS OR . . . |
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ROLLERS |
| The WHEELS or ROLLERS are put into
channel frames held together with "bed spacers."
Different widths can be made. Frames
can be either STEEL or ALUMINUM.
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WHEEL CONVEYORS
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Wheels are put on axles. Aluminum
spacer tubes are put on the axle between the wheels. This keeps
wheels from moving from side to side on the axle. |
In the drawing above, the axles are on 3 in.
centers (also available in 1-1/2 in. centers). The number of wheels on each
axle can vary. This determines the number of wheels per foot on the
conveyor.
BUT . .
There should always be a minimum of 10 wheels
under a box.
This helps you decide the number of wheels
per foot to order.
ROLLER CONVEYORS
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Rollers have their own axles. Most
axles are SPRING-LOADED. This means. . . |
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...The axle can be moved to one side. |
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Rollers can be easily removed or
replaced in Conveyor Channel frame. The spring also keeps the roller
in place. |
The rollers are put in the frame as close
together -
or as far apart as necessary . . . BUT
there should always be THREE (3) rollers under the box.
LESS THAN 3 ROLLERS . . . box tumbles
BEST-3 ROLLERS UNDER BOX AT ALL TIMES! This
determines the ROLLER CENTERS to order.
MOVE THESE ON WHEEL CONVEYORS
(Any items with a smooth, flat bottom. These
items can be wider than the conveyor, 6 in. over on each side is not too
much. Extra wide items like plywood, can be moved O.K., but center it
carefully.)
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Tote boxes will not
move easily
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Use as many wheels as
possible for best results.
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MOVE THESE ON ROLLER CONVEYORS
Any Items with an uneven or open bottom, or
with a rim on the bottom. These items should never be bigger around than the
rollers are long.
HOW GRAVITY CONVEYORS ARE SET UP
1. ALL SECTIONS HAVE COUPLINGS
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PORTABLE TYPE |
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PERMANENT TYPE |
Sections can then be used together by
coupling them to each other.
2. PORTABLE SET-UP USS TRIPOD STANDS
Always use one more stand than the number of
conveyor sections (3 sections use 4 stands.)
3. PERMANENT SET-UP USES STATIONARY
SUPPORTS
Always use one more support than the number
of conveyor sections (3 sections use 4 supports.)
POWERED AND GRAVITY CONVEYORS CAN BE USED
TOGETHER!
This is called a "Flow
System".
NEXT: You should know about BELT
CONVEYORS TOO!
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