FloStor logoFloStor

Ideas in Motion™

Hygienic Storage & Cold Chain Equipment

Food and beverage operations require specialized equipment engineered for temperature extremes and sanitary conditions. Our cold chain storage systems, washdown-rated conveyors, and hygienic storage solutions are built with stainless steel construction, sealed bearings, and materials designed for frequent cleaning.

From freezer-rated conveyor systems operating at -20°F to high-pressure washdown equipment, we provide the specialized hardware your operation needs. Our hygienic conveyor designs feature open frames for easy inspection, tool-less belt removal for cleaning, and components rated for the demanding conditions of food processing environments.

Modern food manufacturing facility with hygienic material handling systems

Food & Beverage Processing Challenges

FSMA & FDA Compliance Gaps

Non-hygienic equipment designs — hollow tubing, crevices, porous surfaces — create harborage points that fail sanitation audits and expose facilities to FDA Form 483 observations and costly corrective action requirements.

Excessive Washdown Downtime

Equipment that requires extensive disassembly for cleaning can consume 2–4 hours per shift in sanitation time, directly reducing production hours and increasing labor costs without improving food safety outcomes.

Cold Chain Integrity Failures

Standard warehouse equipment not rated for freezer or chilled environments fails prematurely in temperature-controlled spaces, causing unexpected downtime and creating temperature excursions that compromise product safety and shelf life.

Contamination Risk & Product Recalls

Foreign material contamination from worn conveyor components, improper materials, or inadequate inspection systems leads to costly recalls, regulatory action, and lasting brand damage that far exceeds the cost of proper equipment.

How Hygienic Material Handling Systems Work

Hygienic conveyor design starts with the elimination of harborage points — every surface, joint, and fastener is designed so that cleaning solutions can reach and rinse it completely. Open-frame stainless steel structures, sloped surfaces that prevent pooling, and tool-less belt removal that enables complete access within minutes are the foundation of a sanitation-friendly system.

Cold chain systems add sealed bearings rated for temperature cycling, lubricants that remain stable at sub-zero temperatures, and drive components designed to operate reliably when materials contract in cold environments. High-speed freezer doors and air curtain systems preserve temperature zones while allowing efficient product flow between ambient and refrigerated areas.

FloStor engineers each system to meet your specific regulatory environment — whether that means 3-A Dairy standards, USDA meat and poultry requirements, or FDA FSMA preventive controls — and documents the design decisions that support your Hazard Analysis and Risk-Based Preventive Controls (HARPC) plan.

Comprehensive Food & Beverage Solutions

Hygienic Conveyor Systems

Specialized conveyor solutions designed for food safety with washdown capabilities, sanitary materials, and open designs for easy cleaning and inspection.

  • Stainless steel construction
  • Tool-less belt removal
  • Washdown-rated components
  • Open frame designs for inspection
  • Compliance with FDA/USDA guidelines

Cold Chain Solutions

Temperature-controlled material handling systems designed to maintain product integrity throughout processing, storage, and distribution operations.

  • Refrigerated conveyor systems
  • Cold storage automation
  • Temperature monitoring integration
  • High-speed freezer doors
  • Specialized cold environment equipment

Automated Sorting & Inspection

Vision-based and weight-based systems for product sorting, inspection, and quality control that ensure product consistency and food safety compliance.

  • Vision inspection systems
  • Metal detection integration
  • X-ray inspection systems
  • Checkweigher solutions
  • Rejection tracking and reporting

Clean-in-Place Systems

Integrated cleaning solutions that enable efficient sanitation of processing equipment with minimal disassembly, reducing cleaning downtime and chemical usage.

  • Automated cleaning cycles
  • Sanitization validation
  • Chemical management systems
  • Water and resource optimization
  • Drainage and waste handling

Traceability Solutions

End-to-end tracking systems that provide complete product visibility from ingredients through production to final distribution — critical for FSMA recall readiness.

  • Lot tracking integration
  • Barcode and RFID systems
  • Real-time product genealogy
  • Recall management tools
  • Compliance documentation

Packaging Automation

Integrated systems for primary packaging, case packing, palletizing, and stretch wrapping that maintain quality, speed, and regulatory labeling compliance.

  • Primary packaging integration
  • Case erecting and sealing
  • Robotic palletizing
  • Stretch wrapping systems
  • Labeling and coding solutions

Is Hygienic Material Handling the Right Investment?

Strong Fit

  • Facility operates under FDA FSMA, USDA, or 3-A sanitary standards
  • Products require temperature control from processing through distribution
  • Sanitation requires 2+ hours of downtime per shift due to equipment design
  • Prior FDA audits identified harborage point observations
  • Product is susceptible to metal, plastic, or foreign material contamination
  • Full lot traceability is required for recall readiness or customer compliance

May Not Be the Priority

  • Products are fully enclosed packaging with no direct equipment contact
  • Ambient-only facility with no temperature control requirements
  • Existing hygienic equipment is relatively new and compliant
  • Dry-goods operation with minimal washdown requirements

Our Implementation Approach

1

Facility Assessment

We evaluate your production environment, regulatory obligations, and current equipment gaps to identify the highest-risk areas and prioritize improvements.

2

Hygienic System Design

Our engineers apply EHEDG and 3-A sanitary design principles to develop equipment specifications that eliminate harborage points and simplify cleaning.

3

Engineering & Fabrication

Systems are engineered, fabricated, and factory-tested to verify performance and cleanability before delivery to your facility.

4

Installation

Our specialized teams install and commission equipment with minimal disruption to ongoing production operations and sanitation schedules.

5

Validation & Documentation

We provide comprehensive commissioning documentation, HACCP support materials, and cleaning procedure validation to satisfy regulatory requirements.
6

Training & Ongoing Support

Operator and maintenance training plus responsive service support keep your systems running efficiently and your audit documentation current.

Proven Results

25–35%

Reduction in cleaning and sanitation downtime

20–30%

Increase in production throughput

Up to 99.9%

Food safety compliance rate

35–45%

Reduction in product waste

* Based on typical client implementations in food & beverage processing environments

Ready to Achieve a Cleaner, More Compliant Facility?

Our food industry specialists will assess your current equipment and sanitation program, then recommend hygienic solutions that reduce audit risk and cleaning downtime.

Request a Food Safety Assessment

Frequently Asked Questions

Transform Your Food & Beverage Operations

Contact our food industry specialists to discuss how our material handling solutions can improve your safety, compliance, and operational efficiency.