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Ideas in Motion™

Intelligent Control for Modern Warehouses

As labor markets tighten and throughput requirements increase, warehouses and distribution centers are turning to automation and intelligent control systems to maintain competitiveness. Modern warehouse control systems (WCS) and warehouse execution systems (WES) serve as the operational brain of your facility, orchestrating equipment, directing workflows, and optimizing processes in real-time.

Our automation and control solutions bridge the gap between your warehouse management system (WMS) and your physical equipment, providing the intelligence and coordination needed to maximize the efficiency of both automated and manual operations. From conveyor controls to robotic integration, we design scalable systems that grow with your business.

Modern warehouse control system interface and automation equipment

Comprehensive Control & Automation Solutions

Warehouse Control Systems (WCS)

Intelligent software that coordinates and directs the real-time activities of automated material handling equipment to ensure optimal performance and synchronization.

  • Equipment orchestration
  • Route optimization
  • Exception handling
  • Real-time adjustments
  • Equipment status monitoring

Warehouse Execution Systems (WES)

Advanced software that bridges WMS and WCS functionality, optimizing order release, labor allocation, and equipment utilization to maximize throughput and efficiency.

  • Wave planning & optimization
  • Workload balancing
  • Dynamic task assignment
  • Labor management integration
  • Performance analytics

Conveyor & Sortation Controls

Intelligent control systems that direct the movement of products through conveyor networks and sortation equipment with precision timing and routing logic.

  • Dynamic routing
  • Merge & induction control
  • Zone skipping logic
  • Gapping optimization
  • Equipment health monitoring

Robotic Integration

Software and controls that enable seamless integration of robotic systems with existing warehouse operations, from picking robots to palletizers and AGVs.

  • Multi-robot coordination
  • Task prioritization
  • Exception handling
  • Safety zone management
  • Performance optimization

AS/RS Control Systems

Specialized control software for automated storage and retrieval systems that optimizes storage locations, retrieval sequencing, and throughput capacity.

  • Storage optimization
  • Retrieval sequencing
  • Load balancing
  • Predictive maintenance
  • Inventory reconciliation

Operational Visibility Systems

Real-time dashboards and analytics platforms that provide comprehensive visibility into warehouse operations, equipment status, and performance metrics.

  • Real-time KPI tracking
  • Equipment utilization metrics
  • Throughput visualization
  • Bottleneck identification
  • Historical performance analysis

Strategic Advantages

Increased Throughput

Process more orders with existing infrastructure through intelligent workflow optimization and equipment synchronization

Real-time Adaptability

Respond instantly to changing conditions, exceptions, and priorities with dynamic adjustment capabilities

Labor Reduction

Minimize labor dependencies while increasing output through strategic automation of repetitive and error-prone tasks

Equipment Optimization

Maximize the utilization and lifespan of your automation investments through intelligent control and maintenance monitoring

Reduced Operational Costs

Lower operational expenses through improved efficiency, reduced errors, and optimized resource utilization

Enhanced Data Security

Protect critical operational data with secure system architectures designed for industrial environments

Applications Across Industries

Our warehouse control and automation solutions are tailored to address the specific challenges and requirements across diverse industry sectors.

E-commerce Distribution

High-volume order processing with peak season scalability and rapid fulfillment

Manufacturing & Production

Just-in-time material flow with production line integration and work-in-process management

Third-Party Logistics

Flexible multi-client operations with configurable workflows and segregated inventory management

Retail & Grocery

Omnichannel fulfillment with temperature zone control and high-velocity item management

Our Implementation Approach

1

Assessment

We analyze your current operations, systems architecture, and business requirements to identify improvement opportunities.

2

Solution Design

Our engineers develop a comprehensive control and automation plan tailored to your specific operational needs.

3

System Development

We create customized software and system integrations that align with your existing infrastructure and future goals.

4

Implementation

Our team executes the installation and configuration with minimal disruption to your ongoing operations.

5

Testing & Training

We conduct rigorous testing and comprehensive training to ensure system reliability and user proficiency.

Measurable Improvements

40-60%

Reduction in labor requirements

30-40%

Increase in throughput capacity

Up to 99.9%

System uptime

50-70%

Reduction in operational errors

* Based on typical client implementations in warehouse automation environments

Transform Your Warehouse Operations

Contact our automation specialists to discuss how intelligent control systems can optimize your material flow and increase operational efficiency.